DC reduction motor, also known as gear reduction motor, is a type of motor that adds a matching gear reduction gearbox to a regular DC motor. The function of a gearbox is to provide lower rotational speed and greater torque. At the same time, different reduction ratios of the gearbox can provide different speeds and torques. This greatly increases the usage rate of DC motors in the automation industry. A reduction motor refers to an integrated body of a reducer and an electric motor (motor). This type of integrated body is commonly referred to as a gear motor or gear motor. Usually, it is integrated and assembled by a professional gearbox manufacturer before being supplied as a complete set. Deceleration motors are widely used in industries such as steel and machinery. The advantages of using a deceleration motor are simplified design and space saving.
Overview of Reduction Motor
DC reduction motors are a common type of micro reduction motor in the electromechanical industry. However, there is not much knowledge about the performance and materials of reduction motors, and professional knowledge such as how manufacturers choose materials is not something that can be understood in a day or two. The main focus is on considering the magnetic field properties, the directionality and uniformity of the magnetic permeability of the stator iron core in various gear reduction motors, the working magnetic density of the reduction motor iron core, and the size of the iron core loss. However, there is still limited understanding of the material structure design selection for high-tech reduction motors abroad, so the above are some knowledge about domestic DC reduction motors.
1. The deceleration motor is manufactured in accordance with international technical requirements and has high technological content.
2. Space saving, reliable and durable, with high overload capacity and a power output of over 95KW.
3. Low energy consumption, superior performance, and gearbox efficiency of over 95%.
4. Low vibration, low noise, high energy saving, using high-quality steel materials, steel cast iron box body, and high-frequency heat treatment on the gear surface.
5. After precision machining to ensure positioning accuracy, the gear reduction motor of the gear transmission assembly is equipped with various types of motors, forming an integrated mechanical and electrical system, fully ensuring the quality characteristics of product use.
6. The product adopts a series and modular design concept, with wide adaptability. This series of products has an extremely large number of motor combinations, installation positions, and structural schemes, and can choose any speed and various structural forms according to actual needs.
Classification of 2 Reduction Motors
1. High power gear reduction motor.
2. Coaxial helical gear reduction motor.
3. Parallel axis helical gear reduction motor.
4. Spiral bevel gear reduction motor.
5. The YCJ series gear reduction motor is widely used in the reduction transmission mechanism of various general mechanical equipment such as metallurgy, mining, lifting, transportation, cement, construction, chemical, textile, printing and dyeing, pharmaceuticals, etc.
3 main components
Gearbox section: [1]
There may be significant differences depending on the type, mainly including gears, bearings, worm gears, worm gears, etc.
Motor part:
Stator: 1. Main magnetic pole, 2. Reversing pole, 3. Machine base, 4. Electric brush device
Rotor: 1. armature iron core, 2. armature winding, 3. commutator, 4. shaft
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